WELCOME TO
infrastructure
Infrastructure
Infrastructure
Total Land Area : 6000 Square yards
Constructed Area : 2000 Square yards
Administrative Office : 100 Square yards
Power : 310 KW
Casting Weight Range: 1 to 150 Kg
Minimum wall thickness : 07 mm
Pattern Shop
We have two pattern manufacturing units.
Type: Teak Wood, Aluminum and CI Material.
Machineries:
CNC Router 3 Nos [Table size of 2250mm x 5500mm x 920mm (height)]
VMC CNC 1 No [Table size of 1210mm x 610mm x 600mm (height)]
Lath Machine 8 Nos
Drilling Machine (3), Grinder (3) , Hacksaw (3) , Bend saw Machine (4nos) and Jigsaw machine
Measuring Instruments:
Caliper, Height Measuring Tools.
Micromenter from 1mm to 200mm
Bore gauge from 5mm to 50 mm
Moulding shop
Type:
CO2 : Moulding and Core Making
AIRSET: Moulding and Core Making
Machineries:
Sand Mixer – Capacity 150 kg/batch – 1 Ton/hr
Sand Muller – Capacity 150 kg/batch – 1 Ton/hr
Compressor – 7.5 HP – 15 bar pressure
Crane – HOIST - 1 Ton capacity (2nos)
Various Mould boxes of different sizes ranging from
300mm x 300mm x 85 mm (H) - 1100mm x 1000mm x 230mm (H)
Sand Reclamation Unit –500 kg/hr
Process Material:
Sand, Resin, Collapsible agent, Sodium Silicate, Mould Paint, Exothermic Sleeves, Chills.
Melting Shop
Type:
Induction furnace 100 KW power pack (make Magnalenz)
Crucibles: (2 Nos.)
125 Kg
250 Kg
Ladles:
Top pouring & Tea pot pouring
Capacity - 300kg, 150kg, 100kg, 50kg
Fettling
Separate area of 50 feet by 25 feet is provided along with
Welding – 600 Amp,
Welding Arc Cutting – 600 Amp Inverter type (proposed)
O2 Gas Cutting System,
Swing Grinding (2nos)– 16 x 2.5 and 12 x 1.25
Flexible Grinding machines – 3 nos.
Heat Treatment
1 No. Gas fired Bogie type Furnace with capacity of 1.0 tons for water quenching, normalizing and annealing.
Water Quenching Facility with capacity of 14000 lit with agitation system.
1 No. Gas fired Bogie type Furnace with indirect flame system for tempering.
1 Over Head Cranes of 1 MT capacity
Machine Shop
| MACHINERIES | CNC VMC | 1250mm x 610mm x 610mm (H) |
| CNC Turning | Dia 370mm x 740mm(L) | |
| Lathe Conventional | 4 nos | |
| Drilling Machine | 1 nos | |
| Radial Drill | 1 nos |
Our future projection is to establish a Boring machine and VTL machine. We EXPORT finished machined castings with our in house facilities and with the help of our dedicated established vendors since 2006(9 years).
| INSPECTION AND TESTING | Surface plate | 1500mm x 1000mm |
| Height Gauge | 24 inch | |
| Caliper | 6 inch to 24 inch | |
| Micrometer | 1mm to 200 mm | |
| Bore gauge | 5mm to 150 mm | |
| Gauges | As per requirements | |
| Pressure Testing Pump | Pressure testing facility is available. |
Quality Control
| CHEMICAL ANALYSIS | Spectrometer 1 | PMT based Spectrometer for ‘Fe’ base up to 17 elements |
| Spectrometer 2 | CCD based Spectrometer for Ferrous base with 32 elements including Nitrogen & Nickel base with 24 elements . | |
| SAND ANALYSIS | Sand Siever | AFS SAND ANALYSIS |
| Rapid Moisture Tester | Sand moisture analysis | |
| MOULD /CORE ANALYSIS | Permeability Meter | Checking permeability in core and mold |
| Scratch Hardness Tester | Checking core and mold hardness | |
| PHYSICAL ANALYSIS | Tensile testing machine | Electronic Universal Testing M/C. An accuracy of ±1% guaranteed. Maximum Capacity 200kN |
| Electronic Extensometer | Strain gauge type extensometer to be used up to elastic limit to determine important parameters like 0.1%,0.2% proof stress and Young Modulus | |
| Hardness Testing Machine | Computerized Brinell Hardness Tester with Optical Scanner |